{"id":581,"date":"2021-08-14T09:36:58","date_gmt":"2021-08-14T13:36:58","guid":{"rendered":"https:\/\/www.bu.edu\/epic\/?page_id=581"},"modified":"2025-09-18T18:27:05","modified_gmt":"2025-09-18T22:27:05","slug":"thermoforming","status":"publish","type":"page","link":"https:\/\/www.bu.edu\/epic\/equipment\/thermoforming\/","title":{"rendered":"Thermoforming"},"content":{"rendered":"<p>Vacuum Thermoforming<\/p>\n<p><img loading=\"lazy\" src=\"\/epic\/files\/2023\/11\/formech.jpg\" alt=\"\" width=\"500\" height=\"411\" class=\"alignnone size-full wp-image-2637\" \/><\/p>\n<p><span>Vacuum forming is used for molding thin sheets of thermoplastic material, typically seen most often in packaging applications.<\/span><\/p>\n<h4>Frequently Asked Questions<\/h4>\n<p><!-- This shortcode requires the \u201cheading\u201d and \u201celem\u201d attributes, with optional \u201cid\u201d and \u201copen\u201d attributes:\nheading=\"heading-text\"  \u2013 Specifies what text should be displayed and used as the clickable text to trigger the expansion or collapse.\nelem=\"element\" \u2013 Sets the style to wrap the clickable text. It is often best to use a heading element (h1,h2,h3,h4,h5).\nid=\"myidname\" \u2013 Adds an id attribute to the clickable text.\nopen=\"true\" \u2013 Keeps the collapsible section open by default, but allows it to be closed.--><\/p>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">What is a thermoformer?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\">\n<blockquote><p>Sheets of thermoplastic are heated and pulled over a pattern using a vacuum.<\/p><\/blockquote>\n<p><\/div>\n<\/div>\n<br \/>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">What materials can I thermoform?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\"><\/p>\n<blockquote>\n<ul>\n<li>ABS (Acrylonitrile butadiene styrene) up to 1\/4&#8243;, GTT* 260 &#8211; 280 &deg;F<\/li>\n<li>PETG (Polyethylene terephthalate glycol) up to 1\/4&#8243;\u00a0&#8211; GTT 260 &#8211; 270 &deg;F<\/li>\n<li>HIPS (High Impact Polystyrene Sheet) up to 1\/4&#8243;\u00a0&#8211; GTT 260 &#8211; 270 &deg;F<\/li>\n<\/ul>\n<p>Sheets should be cut to 21&#215;21&#8243; for full size, 14&#215;14&#8243; for 11&#8243; window or 8&#215;8&#8243; for 5&#8243; window.<br \/>\nLook for &#8220;Easy-to-Form&#8221; sheets on McMaster <a href=\"https:\/\/www.mcmaster.com\/products\/plastics\/plastic-1~\/shape~sheet\/performance~easy-thermoform\/\">All &#8220;Easy To Form&#8221;<\/a>, <a href=\"https:\/\/www.mcmaster.com\/products\/abs\/\">ABS<\/a>, <a href=\"https:\/\/www.mcmaster.com\/products\/petg\/plastic-1~\/\">PETG<\/a>, <a href=\"https:\/\/www.mcmaster.com\/products\/high-impact-polystyrene\/plastic-1~\/\">HIPS<\/a><br \/>\n<br \/>*GTT stands for Glass transition temperature, use an IR thermometer to measure the temperature before forming\n<\/p><\/blockquote>\n<p><\/div>\n<\/div>\n<br \/>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">How do I make a pattern?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\"><\/p>\n<blockquote><p>Patterns can be made from a variety of materials. Commonly used materials for patterns include 3D printed parts, machined HDPE or Aluminum, and wood. Note, we do not work with wood in EPIC. PETG is a good option for a 3D printable material as PLA will soften and deform as it is used. Patterns must have a draft angle appropriate for the depth of the part and no undercuts. Air holes designed into the pattern can aid the vacuum to pull down around features. Patterns attached to a backing plate large enough to be held down by the forming window will ease in release of thermoformed part from the pattern while the plastic is still hot (with the vacuum up button).<\/p><\/blockquote>\n<p><\/div>\n<\/div>\n<br \/>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">What is the maximum build volume?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\"><\/p>\n<blockquote>\n<ul>\n<li>Max 19 x 17&#8243; forming area<\/li>\n<li>For smaller parts there are 2 reducing window options:<\/li>\n<ul>\n<li>11&#215;11&#8243; &#8211; Requires 14&#215;14&#8243; sheet<\/li>\n<li>5&#215;5&#8243; &#8211; Requires 8&#215;8&#8243; sheet<\/li>\n<\/ul>\n<li>Max draw 11.5&#8243;<\/li>\n<\/blockquote>\n<p><\/div>\n<\/div>\n<br \/>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">What are the limitations of Thermoforming?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\"><\/p>\n<blockquote><p>No overhangs<\/p>\n<p>Max depth of draw ~11.4&#8243;<\/p>\n<p>No sharp corners<\/p><\/blockquote>\n<p><\/div>\n<\/div>\n<br \/>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">What tolerance should I use?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\"><\/p>\n<blockquote><p>N\/A.\u00a0 Not very accurate<\/p><\/blockquote>\n<p><\/div>\n<\/div>\n<br \/>\n<div class=\"bu_collapsible_container \" aria-live=\"polite\" data-customize-animation=\"false\"><h5 class=\"bu_collapsible\" aria-expanded=\"false\"tabindex=\"0\" role=\"button\">How can I learn more?<\/h5><div class=\"bu_collapsible_section\" style=\"display: none;\"><\/p>\n<blockquote><p>Download the manufacturers operation manual here <a href=\"\/epic\/files\/2023\/11\/Manual-508DT.pdf\">Manual-508DT\/FS<\/a><\/p>\n<p>Attend one of our <a href=\"\/epic\/events\">thermoforming chocolate mold workshops<\/a> or <a href=\"\/epic\/calendly\">book a meeting<\/a> with Kara or Ryan.<\/p><\/blockquote>\n<p><\/div>\n<\/div>\n<\/p>\n<h4>Thermoformer Demo Video<\/h4>\n<p><i>Video filmed in 2020, we have since upgraded our thermoforming equipment<\/i><br \/>\n<iframe loading=\"lazy\" width=\"560\" height=\"315\" src=\"https:\/\/www.youtube.com\/embed\/Qnw6ALrFL2o\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Vacuum Thermoforming Vacuum forming is used for molding thin sheets of thermoplastic material, typically seen most often in packaging applications. Frequently Asked Questions Thermoformer Demo Video Video filmed in 2020, we have since upgraded our thermoforming equipment<\/p>\n","protected":false},"author":15230,"featured_media":0,"parent":439,"menu_order":16,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"_links":{"self":[{"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/pages\/581"}],"collection":[{"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/users\/15230"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/comments?post=581"}],"version-history":[{"count":25,"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/pages\/581\/revisions"}],"predecessor-version":[{"id":3529,"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/pages\/581\/revisions\/3529"}],"up":[{"embeddable":true,"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/pages\/439"}],"wp:attachment":[{"href":"https:\/\/www.bu.edu\/epic\/wp-json\/wp\/v2\/media?parent=581"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}